Bench-Top Pressurized Consistometer TG-7720
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  • Bench-Top Pressurized Consistometer TG-7720
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Bench-Top Pressurized Consistometer TG-7720

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The TG-7716 and TG-7720 Bench-Top Pressurized Consistometer is specifically designed to measure the thickening time of cement slurries in strict compliance with API Spec 10. The unit can also be used to prepare slurries for the measurement of free water content, viscosity, fluid loss, rheological properties, etc.

   The Consistometer also called Thickening Time Tester is small enough to be set on a normal laboratory workbench and is easy to use. The unit’s functional, compact design is made possible by the use of high-strength alloys in the pressure vessel. The rotating slurry container is equipped with a stationary paddle assembly per API Spec 10.

  The pressure chamber is capable of withstanding the high pressures and temperatures to run tests in accordance with most API Spec 10 schedules. The TG- 7716 and TG-7720 is designed to be versatile and extremely accurate. It can be used in remote field locations, mobile labs, and offshore platforms where space is limited.

   Measuring the thickening time of cement slurries is a fundamental measurement necessary prior to oil well cementing. The proper technique and procedures are outlined in detail in Section 8 of API Spec 10.

Cement slurries for testing are mixed with a Shenyang taige TG-3060 Constant Speed Mixer in compliance with Section 5 of API Spec 10. The slurry is then poured into the slurry container and placed in the consistometer. The pressure and temperature in the consistometer are brought up to the desired levels according to either API cementing recommendations or to reproduce the conditions of a specific well. The slurry container is rotated at a constant speed of 150 rpm to circulate the cement in the slurry container.

The TG-7716 has wide pressure and temperature operating ranges up to 16,000 psi.(112 MPa) and 351°F(177°C). A magnetic coupling system connects the drive motor to the rotating slurry cup.

 The TG-7720 has wide pressure and temperature operating ranges up to 20,000 psi, (137 MPa) and 399°F(204°C). A magnetic coupling system connects the drive motor to the rotating slurry cup.

Consistometers are used in laboratories involved in oil well cement research programs, research and testing of cement additives, cement manufacturers’ quality assurance programs, and the research and field labs of well servicing companies.

 

Shipping Dimensions  Weight and Heater Power


MODEL

Dimension

Weight

Heater Power

TG-7716

65x35x69(In)

26x 14 x 21cm

220(lbs)

100(Kg)

3000watts

TG-7720

65x35x69(In)

26x 14 x 21cm

220(lbs)

100(Kg)

3000watts


 

Specifications Table 


 

TG-7716

TG-7720

Input voltage

220 VAC   50/60Hz

220 VAC   50/60Hz

Maximum Temperature

351(177)*

399(204)*

Maximum Pressures

16,000 psi (112MPa)

20,000 psi (137 MPa)

Slurry Cup Rotational Speed

150 rpm

150 rpm

Viscosity Range

0-100 Bc (Bearden Units) 

0-100 Bc (Bearden Units) 

Pressurizing Medium:

White mineral oil

White mineral oil

Air Supply

50 to 100 psi. (350 to 700 kPa)

50 to 100 psi. (350 to 700 kPa)

Cooling Water Drain Connection

(1/4 NPT) 1/4 inch National pipe thread

(1/4 NPT) 1/4 inch National pipe thread


 

FEATURES

  Strict Compliance to API Spec 10

  Digital Temperature Indicator

  Programmable Multi-Slope Temperature Controller

  Uses Same Slurry Cup Assembly as other Shenyang taige Consistometers

  Pressure Vessel Forged from Special Alloy 

  Rugged Design, Easy to Operate

  Short Training Period for New Operators

  High Wattage Internal Slurry Heater

  Recorder for Both Viscosity and Temperature

  Compatible with Shenyang taige TG-5270 Data Acquisition and Control System

  Magnetic Drive System to reduce maintenance

  Adjustable Alarm for Viscosity Levels

  Cooling Jacket on Pressure Vessel for rapid cool down

  Conventional O-ring with Metal Back-Up Ring for Vessel Sealing

  Slurry Container Rotation at 150 rpm

  Factory Tested with Actual Cement Slurry   

 

OPERATIONS

 Operation of the consistometer is simple with all the controls conveniently located on the front panel. Measurement of viscosity, pressure and temperature are easily read from the panel-mounted indicators and recorders.

● The consistometer is designed so that closure, heating and pressurization can be achieved quickly. This ensures compliance with the requirement of Section 8 of API Spec 10, as only minimum delay is permitted prior to starting the test.

● The temperature controller will automatically control the rate of temperature rise of the slurry, temperature gradient. When the slurry reaches the desired maximum temperature, the controller will hold the slurry temperature constant.

● Pressure is generated with an air-operated, high pressure pump. Control is maintained by adjusting the air pressure to the pump and by operating a pressure relief valve.  

● The temperature and the viscosity of the slurry are permanently noted on a recorder output. As an option,Shenyang taige’s TG-5270 Data Acquisition and Control System can be used to capture the consistometer data to computer (PC). The slurry temperature is also indicated on the panel of the temperature controller.

            ● The viscosity, or consistency, of the cement is determined by measuring the force generated on a standard torsion spring- by the slurry pressing against a standard paddle as the slurry container is rotated in compliance with API Spec 10. When the desired consistency is reached, the automatic shutdown feature of the instrument will turn off the motor, heater, and timer; and turn on the cooling water. An alarm will sound to alert the operator when the test is completed.

 
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